Kardex Automated Storage and Retrieval System
Vertical Carousel Module (VCM)
- High picking performance
- Minimal footprint
- Various payloads: 115kg / 120kg / 180kg / 350kg /650kg
In today’s industrial and commercial landscapes, there is a growing need for efficient vertical storage systems. As businesses expand and inventory demands increase, traditional storage methods often fail to optimise space, provide quick access to goods, and maintain organisation.
Vertical Carousel Modules (VCMs) have become crucial for companies looking to improve order fulfilment processes, manage spare parts effectively, and streamline operations. These systems minimise the storage footprint while maximising accessibility and organisation, offering substantial operational advantages.
Main Components of the Kardex Megamat
The Kardex Megamat Vertical Carousel is composed of several key components that contribute to its functionality and efficiency:
Access Opening
- Ergonomically designed for smooth and efficient access
- Multiple access points available for flexibility
Versatile and Customizable Carrier System
- Designed to adapt and facilitate user-friendly storage for goods, either directly or in bins
- Allows for the organisation of storage spaces with intermediate shelves, drawers, or dividers
Personal Protection Light Curtain
- Automatically halts operation when the light barrier is triggered
- Ensures safety for both the operator and the stored inventory
Multi-Touch Operator Panel
- Features a high-resolution, multi-touch display
- Offers an intuitive user interface with a tile-based design
TIC Platform Software Architecture
- Built on a modular and forward-thinking hardware and software framework
- The ILA interface ensures a secure and future-proof connection
Enhancing the Kardex Megamat with Complementary Technologies
Kardex offers the flexibility to use the Kardex Megamat as a standalone solution or as part of a broader logistics strategy. By integrating additional enhancements or combining it with other technologies, users can achieve higher performance, increased throughput, and improved accuracy, all while extending the system’s operational lifespan.
LED Navigator Display
Improves user guidance by providing order information at the exact time it is needed.
Workstation Equipment
Includes position indicators, confirmation buttons, RFID readers, and interfaces, making the system more interactive and user-friendly.
Kardex VCM Box
This organised storage solution maximises space usage, offering up to 20% more storage volume than conventional systems.
High-Performance Package
Tailored for high-demand applications like order fulfilment, this package enables a higher number of cycles, enhancing overall productivity.
Life Cycle Service
A modular service offering that includes remote support, smart monitoring, and analytics, ensuring the system operates at peak efficiency throughout its lifespan.
The Kardex Megamat Vertical Carousel Module represents a significant advancement in automated storage and retrieval systems. By integrating advanced technology with ergonomic design, it provides an efficient, safe, and adaptable solution for various storage needs.
This system not only optimises vertical space utilisation but also enhances productivity and accuracy in warehouse operations. Whether used for order picking, spare parts management, or SMD handling, the Kardex Megamat VCM meets the demands of modern automated warehouses.
Technical Specifications
| Model | Width (mm) | Height (mm) | Depth (mm) | Payload (kg) |
|---|---|---|---|---|
| Kardex Megamat 180 | 1,875 – 3,875 | 2,210 – 7,510 | 1,251 – 1,631 | 180 |
| Kardex Megamat 350 | 1,875 – 4,275 | 2,360 – 10,010 | 1,271 – 1,671 | 350 |
| Kardex Megamat 650 | 1,975 – 4,275 | 2,360 – 10,010 | 1,311 – 1,711 | 650 |
How Automatic Storage and Retrieval Systems Transform Warehousing
An automatic storage and retrieval system (ASRS) automates the movement, storage, and retrieval of goods with minimal human involvement. Using advanced machinery and intelligent controls, it completes tasks quickly and accurately. Instead of workers walking long distances to pick items, machines handle the work. This reduces delays, minimizes errors, and keeps operations running smoothly. Products move from storage to workstations in seconds, creating cleaner, safer, and more productive warehouses. With ASRS, facilities become more efficient without increasing labor demands.
What ASRS Solutions Offer and Why They Matter?
ASRS systems combine smart machines with strategic planning. They place items in the best spot and retrieve them when needed, allowing teams to focus on higher-value tasks while automation handles the movement.
Save Space
A vertical storage system makes full use of warehouse height. By stacking inventory in organized layers, they free up valuable floor space and create wider aisles — allowing businesses to expand capacity without relocating.
Improve Speed
Machines retrieve items faster than manual processes. Eliminating walking time between shelves accelerates picking, packing, and shipping, helping orders move out the door sooner.
Reduce Mistakes
Each item is tracked and stored in a designated location. The system remembers inventory positions, reducing confusion and ensuring accurate order fulfillment.
Boost Safety
Automation limits the need for workers to bend, lift, and climb. Machines handle heavy loads, lowering the risk of workplace injuries and allowing employees to work more safely and comfortably.
Why Automated Warehouse Systems Improve Material Flow
An automated warehouse relies on systems that keep goods moving seamlessly from receiving to shipping. Every step follows a controlled, efficient flow that prevents bottlenecks and mix-ups. Inventory is monitored continuously, orders are guided automatically, and material movement never stalls. This consistency creates a steady operational flow, helping teams focus on prevention rather than correction and ensuring daily productivity stays on track.
Choosing Warehouse Automation as a Smart Long-Term Move
Building an automated warehouse saves time, space, and money. Each part works together to boost operations. Workers shift from manual handling to oversight and planning, while machines manage sorting, storing, and transporting inventory with precision. Errors decrease, efficiency increases, and operating costs drop. With solutions like a vertical storage system or an automatic storage and retrieval system, warehouses can scale with demand, handle higher volumes, and stay flexible. This approach keeps operations streamlined, reliable, and ready for future growth.
Take the Next Step with Asia Teck
Ready to revolutionise your storage capabilities? Contact Asia Teck today to discover how our vertical storage systems can transform your business.
Request a quote or learn more about our innovative automatic storage and retrieval systems.